turbomangt,
Since you looked in the door panel, can something be placed over what the glass rubs on? Maybe those self stick felt pads you put on the underside of nic-nacks, etc. The felt will let the glass slide without scratching. Just a thought to prevent further damage.
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John & Terry 
"His" - 2002 Inferno Red Touring Edition
"Hers" - 2003 Electric Blue Limited Edition
Del Val PT Cruisers
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