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Old 20 Mar 2004, 06:41 pm
brngrhd brngrhd is offline
Cool Cruiser
 
Join Date: Jan 2004
Location: dane, wi, USA.
Posts: 204
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no hooligan i don't know where you got that info from but i am a dc tech the recall is an old one that is for a secondary seal which is a foam like pad that is installed on top of the pump module here is a copy of the recall minus pics

#63721; Copyright 2002, DaimlerChrysler Corporation, All Rights Reserved
August 2002
Dealer Service Instructions for:
Safety Recall No. B23
Fuel Pump Module Secondary Seal
2001-2002 (PT) Chrysler PT Cruiser
The fuel pump module mounting flange on about 345,000 of the above vehicles
may leak if the vehicle is involved in a rollover collision. Fuel leakage in the
presence of an ignition source can result in a fire.
A secondary seal must be installed over the fuel pump module on all involved
vehicles.
Models
IMPORTANT: Some of the involved vehicles may be in dealer new vehicle
inventory. Federal law requires you to stop sale and complete this recall
service on these vehicles before retail delivery. Dealers should also consider this
requirement to apply to used vehicle inventory and should perform this recall on
vehicles in for service. Involved vehicles can be determined by using the DIAL
VIP System.
Subject
Repair
Safety Recall No. B23 -- Fuel Pump Module Secondary Seal Page 2
Part Number Description
CBWAB230 Secondary Seal Package
Each package contains four foam pieces.
Each dealer to whom vehicles in the recall were invoiced will receive enough
Secondary Seal Packages to service about 10% of those vehicles.
1. Raise the vehicle on an appropriate hoist.
2. Support the fuel tank with a suitable lifting device.
3. Remove the bolts from the fuel tank
straps (Figure 1).
NOTE: It is not necessary to drain
fuel from the tank or remove the
driver#146;s side fuel tank strap from
behind the exhaust pipe.
4. Carefully lower the fuel tank about six
inches, just enough to access the top of
the fuel pump module.
CAUTION: Use care to not damage
the fuel line and/or wiring.
5. Clean the top of the fuel pump module
and lock ring with compressed air.
Wipe off the top of the fuel pump
module with a clean shop towel.
6. Disconnect the fuel pump module electrical connector.
Parts Information
Service Procedure
Figure 1
FRONT
FUEL TANK
STRAP
FUEL
TANK
Safety Recall No. B23 -- Fuel Pump Module Secondary Seal Page 3
7. Place the thin foam layer directly on
top of the fuel pump module flange
(Figure 2). Make sure that the
appropriate sized cut-out is placed
around the pump module electrical
connector and fuel tube boss. Ensure
that the foam lies flat on the pump
module flange.
NOTE: It is not necessary to
disconnect the fuel line.
8. Connect the fuel pump module
electrical connector.
9. Install the thick foam layer with
cut-outs on top of the pump module
and thin foam layer (Figure 3). Make
sure that the cut-out is placed around
the pump module electrical connector
and that the slit area is above the fuel
tube boss.
10. Align the outer edge of the foam with
the pump module lock nut and secure
it to the fuel pump module with
electrical tape as shown in Figure 3.
Service Procedure (Continued)
Figure 2
Figure 3
Safety Recall No. B23 -- Fuel Pump Module Secondary Seal Page 4
11. Remove the protective paper from the
adhesive on one of the solid thick foam
layers (no cut-outs or slits). With the
adhesive side facing downward, install
the foam on top of the pump module
and thick foam layer with cut-outs
(Figure 4).
12. Remove the protective paper from the
adhesive on the remaining solid thick
foam layer. With the adhesive side
facing downward, install the foam on
top of the pump module and first solid
thick foam layer (Figure 5).
13. Carefully raise the fuel tank into
position. Make sure that the foam
layers remain in place on top of the
fuel pump module.
NOTE When the tank is raised into
position, the foam pieces will be
compressed between the floor pan
and the top of the fuel pump
module.
14. Install the fuel tank strap bolts.
Tighten the bolts to 250 in-lbs
(23 N#8901;m).
15. Remove the fuel tank
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1925 modle t pulling truck w/864hp 673ft/lb 2002 harley, 1998 zrt 600 cat
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